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Manufacturing Digital Transformation

Transform your factory floor into an event-driven smart manufacturing environment. Zero-latency production intelligence that eliminates downtime, optimises OEE, and recovers margin in real time.

Manufacturing Intelligence Stack

Real-Time OEE Monitoring

Live Overall Equipment Effectiveness dashboards that update with every machine cycle. Identify bottlenecks the moment they form, not at the end-of-shift report.

Predictive Maintenance

ML models trained on your equipment data that predict failures before they happen. Reduce unplanned downtime by up to 40%.

Connected Supply Chain

Event-driven material flow from supplier to production line. Real-time inventory visibility eliminates stockouts and overstock simultaneously.

Quality Intelligence

Automated SPC with real-time alerts. When a parameter drifts, the system triggers corrective action — before defective units are produced.

Industry 4.0, Delivered

Industry 4.0 isn't a buzzword — it's the integration of IoT sensors, edge computing, cloud analytics, and AI-driven decisions into a single operational fabric. We deploy this fabric across your manufacturing operations using event-driven architecture that connects machines, people, and business systems in real time.

Our approach layers intelligence on top of your existing ERP and MES systems. No rip-and-replace. No 18-month implementation. Results in weeks.

Case Study: 30% OEE Improvement

A mid-tier Australian manufacturer was losing $2.1M annually to unplanned downtime. We deployed event-driven OEE monitoring across 12 production lines, integrated with their Infor Visual ERP. Within 90 days: 30% reduction in downtime events, 22% improvement in throughput, and $1.4M annualised margin recovery.

Frequently Asked Questions

Do you work with our existing MES/ERP?

Yes. We integrate with all existing ERP and MES systems — layering real-time intelligence without replacing what works.

How long does a manufacturing engagement take?

Initial deployments go live in 6-12 weeks. Full factory rollouts typically complete within 3-6 months, depending on line count and integration complexity.

What ROI can we expect?

Typical engagements deliver 20-35% reduction in unplanned downtime, 15-25% throughput improvement, and ROI within 6-9 months.